EV MOTOR DESIGN WITH CAD/CAE

Introduction to EV Motor Design – Overview, Types of Motors (Induction, PMSM, BLDC)

Fundamentals of Electric Motor Design – Electromagnetic Principles, Torque, Power, and Efficiency

CAD Modeling of Motor Components – Designing Stator, Rotor, Core, and Housing in CAD Software (e.g., AutoCAD, SolidWorks)

Material Selection – Magnetic Materials, Copper Windings, Insulation Materials

Magnetic Circuit Design – Air Gap, Magnetic Flux Distribution, and Magnetic Loss Calculation

Thermal Analysis – Heat Generation, Thermal Management Design using CAE Tools (e.g., ANSYS)

Structural Analysis – Mechanical Stress Analysis of Motor Components in CAE (ANSYS, Abaqus)

Electromagnetic Simulation – Finite Element Analysis (FEA) for Flux Density, Losses, and Field Distribution

Performance Evaluation – Efficiency Maps, Torque-Speed Curves, and Power Loss Analysis

Prototyping & Validation – Exporting CAD Models, Preparing Manufacturing Drawings, and Design Iteration Based on CAE Results